Microlubrication system
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Microlubrication which is also named minimum quantity lubrication (MQL) is a means to bring accurate quantity of liquid in a process.


Applications

General remarks

Microlubrication is used:

The liquid may be:

Machining operations

Microlubrication is used in place of coolant for machining operations. There are two methods:

External lubricationInternal lubrication
MethodLubrication of the outside of the tool generally:Lubrication by the centre of the spindle
with a specific nozzlewith a rigid of flexible nozzle
Operationsband sawing
circular sawing
broaching
turning
engraving
countersinking
deep drilling
drilling
tapping
boring
milling

It is possible to lubricate the turning tools by their lubrication hole when they have.

External nozzles may be attached by magnets.

External and internal lubrications have advantages and drawbacks:

Lubrication of the outside of the toolLubrication by the centre of the tool
Advantages
  • accurate deposit of the lubricant
  • easy to set up
  • the lubrication does not generate mist
  • is able to lubricate tools which are not reachable
  • does not require to adjust the position of the nozzle or to use several nozzles when the length of the tool is modified
DrawbacksThe tool must be reachable.It generates mist and often requires a suction device.

Cutting, punching and stamping operations

Lubrication of:sheet metaltools
narrowmediumwide
Principle usemicrolubricationsprayingmicrolubrication
a standard nozzle (*)a flat jet nozzle (*)a nozzle (*)
a rack of nozzles (*)
rigid nozzles
flexible nozzles with attachment magnets
Sometimes usedsprayingmicrolubrication
spraying
a nozzle (*)a rack of nozzles (*)nozzles

(*) by side

Bending and forming operations

Microlubrication is used to lubricate:

Application of products

Microlubrication and spraying are used to:

Lubrication of mechanical components

Microlubrication is used to lubricate:

Lubrication of assembly operations

Several assembly operations require a lubricant or a product:

Microlubrication is also used to put amounts of oil or other liquids at several points.


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